Optical Mirror MountPart Name/Description: Mirror Mount for Sighting Laser

Customer: Optics OEM

Location: Western US
Materials: 6061-T651 Aluminum

Industry:  Optics (Commercial)

Quality Details & Requirements:

  • Flatness of mirror bonding surface .0005”
  • .001” true positioning between axis of rotation
  • 32 RMS finish on bonding surface
  • Roundness of bosses to .0002”
  • Irradite secondary process

Quantity:  100

Part Size & Dimensions:

  • Height = .250”
  • Width = 2”
  • Length = 2.5”

Application(s) Used:

Cycle Time(s):

  • 1st Part in Run = 50 minutes
  • Last Part in Run = 38 minutes

Engineering & Software Requirements:

  • Solidworks Model
  • PDF Drawings
  • TopSolid/TopCAM

Project Milestones:

  • Developed a process for machining part in one set up by standing part up so that we could machine both sides of the part in one fixturing
  • Eliminated the requirement for stress relieving through the use of high speed machining
  • Utilized trepan style cutting tool for machining rotation bosses

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