Part Name: Lens Plate

Customer: Test equipment manufacturer

Location: US

Description: Optical assembly component

Industry: Biomed

Materials: 6061-T6511 Aluminum

Quality Details & Requirements:

  • Small Threaded holes, 2-56, 4-40
  •  Precision slot depths and locations for lens seats.  +/- .001”
  • Flatness tolerance .002” in free state
  • Complex and detailed Milled and turned geometry

Quantity:  20

Part Size & Dimensions:

  • Width = .940”
  • Diameter = 5”

Application(s) Used:

  • 5-Axis Positioning  CNC Machining
  • Mill/Turn
  • Slotting using key cutter
  • Thread Milling

Cycle Time(s): 105 minutes

Engineering & Software Requirements:

  • Solidworks file
  • PDF Drawing
  • TopSolid/TopCAM for CNC programming

Special Processes:

  • Clear Anodize, MIL-A-8625F, Type II Class 1

Project Milestones:

  • Developed process and all fixturing for machining on twin spindle mill/turn center.
  • Part machined complete on main and sub-spindle with no involvement by operator for part transfer.

 

 


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